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ROOF OPENING PANEL - RATTLE/POP/TAP/TICK NOISE FROM THE TOP OF THE B-PILLAR - BUILT ON OR BEFORE 8/10/2015


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TSB 16-0079 ROOF OPENING PANEL - RATTLE/POP/TAP/TICK NOISE FROM THE

TOP OF THE B-PILLAR - BUILT ON OR BEFORE 8/10/2015


FORD:

2015 Edge


ISSUE

Some 2015 Edge vehicles equipped with a roof opening panel and built on or before 8/10/2015 may exhibit a rattle, pop, tap and/or tick noise coming from the roof at the top of the B-pillar. Noise can be heard above and behind the driver and/or passenger front seats.


ACTION

Follow the Service Procedure steps to correct the condition.


SERVICE PROCEDURE

1. Does the vehicle exhibit a rattle, pop, tap and/or tick noise at the top of the B-pillar when going over bumps?

a/ a. Yes - proceed to step 2.

b. No - this article does not apply. Refer to Workshop Manual (WSM), Section 100-04 for normal diagnostics.

2. Position the roof opening panel to the full open position.

3. Remove the roof opening panel side trim panel on the affected side. Refer to WSM, Section 501-17.

4. Locate the roof opening panel net pad. Passenger side shown, driver side similar. (Figure 1)

Figure 1 - Article 16-0079

5. Using a straightedge and a depth micrometer or other suitable measuring device, measure the depth of the roof opening panel net pad in the center of the square. Record the measurement.

6. Place a 2 cm (3/4") brass punch in the center of the roof opening panel net pad.

7. Using a 5 lb. dead blow hammer, hit the brass punch with enough force to indent the roof opening panel net padsheet metal 2 mm (1/16").

a. Using a straightedge and a depth micrometer or other suitable measuring device, measure the depth of the

indentation in the roof opening panel net pad. Subtract the measurement taken in Step 5 from this measurement to make sure a 2 mm (1/16") indentation has been made. If a 2 mm (1/16") indentation has not been made, repeat the step.

(1) Indenting the roof opening panel sheet metal more than 2 mm (1/16") may cause deformation of the roof

opening panel frame. This may prevent the roof opening panel side trim panel from setting flush against roof

opening panel glass.

8. Clean the roof opening panel side trim panel and roof sheet metal with isopropyl alcohol in the locations shown. (Figures 2-3)

Figure 2 - Article 16-0079

Figure 3 - Article 16-0079

9. Apply a one step urethane glass primer to the roof opening panel side trim panel in the locations shown. (Figure 2)

10. Apply a 10 mm (3/8") wide X 15 mm (9/16") tall bead of urethane adhesive a minimum of 30 mm (1-1/8") long to the roof opening panel frame in the locations shown. (Figure 3)

11. Reinstall the roof opening panel side trim panel. Refer to WSM, Section 501-17.

Obtain Locally

Part Number Part Description

Isopropyl Alcohol

5500/5500A/5500SA Dow® - Urethane Adhesive - Betaseal™ Express / Glass Primer - Betaprime™ / Applicator

ASAP+/206 G+P Sika Urethane Adhesive - Sika Tack® / Urethane Metal andGlass Primer

FT4Z-5852118-B A-Clip (3 Req)

FT4Z-5852118-D Strap Clip (4 Req)


OPERATION DESCRIPTION TIME

160079A 2015 Edge: Indent The Roof Opening Panel And Apply UrethaneFollowing The Service Procedure On One (1) Side Of The Vehicle (DoNot Use With Any Other Labor Operations) 0.4 Hr.

160079B 2015 Edge: Indent The Roof Opening Panel And Apply Urethane Following The Service Procedure On Both (2) Sides Of The Vehicle (Do Not Use With Any Other Labor Operations) 0.6 Hr.

WARRANTY STATUS:

Eligible Under Provisions Of New Vehicle Limited Warranty Coverage

Warranty/ESP coverage limits/policies/prior approvals are not altered by a TSB. Warranty/ESP coverage limits are determined by the identified causal part and verified using the OASIS part coverage tool.

DEALER CODING

BASIC PART NO. CONDITION CODE

5850056 07

TSB 16-0079 ROOF OPENING PANEL - RATTLE-POP-TAP-TICK NOISE FROM THE TOP OF THE B-PILLAR MC-10078961-7690.pdf

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  • 2 months later...

Anyone with a 2016 have this rattle? I have a 2016 and I get a rattle that seems to be coming from a similar position. When I drive over uneven road surfaces, a rattle/vibration can be heard in the rear-right side around what appears to be the rear right passenger seat area.. although, because i'm driving I am not exactly sure (further investigation required).

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