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Cold Air Intake Edge ST & Sport 2.7EB

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Now that the Adaptor to OEM air box side is finished.  It is time to flip over the Adaptor and start on the Adaptor to Lid side. it starts with installing the C-Clip. 

 

 

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Fabrication of the hinge clip and installing it completes the V3 Adaptor. Working with Aluminum is is way different than ABS. Everything on the V3 CAI is rust proof ,it's built from Stainless Steel, Aluminum and ABS. Now that the Adaptor is complete it is time to work on the Lids and finish up the Aux Air Intake and Sensor port. 

 

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This video shows the completion of the Adaptor. These little hinges take a lot of hand shaping, filling, polishing and time to get correct. The results are worth it :)

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This video is a bit out of order as this work was done before the Adaptor was finished. Once the saw was setup all the aluminum parts were cut on the same day.

 

Cutting the Aux Air Intake blanks to length from a tube of 6061 aluminum.

 

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Adding the Aux Air Intake to the V3 lid. Once the Aux Air Intake Port is installed, the next thing is to deal with the Sensor Port. 

 

 

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Installing the Sensor Port and Lid Gasket. All that remains is fabrication of the 6061 Mandrel bent Aluminum Elbow Reducers.

 

 

 

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Last week I purchased an Edge ST for the Wife and I’m looking to do some upgrades. 
 

your beautiful intake is first on the list lol

 

Would like to purchase ASAP

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Almost done, worked on some of the Mandrel Bent 6061 Aluminum Elbow Reducers today. 

As there are two Elbow Reducers per V3,  it takes me a few days to finish them all. 

 

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Final assembly of the V3 with Aux Air Intake  ready to install. 

Should be shipping by next Monday. 

 

 

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Thanks I appreciate the props. And feel for your Lincoln lol. 

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Was able to get a couple V3 shipped today. The rest will go out later this week. 
Will be contacting the members receiving these later tonight or tomorrow with tracking and expected delivery date. 

 

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More parts came in, as the finished V3’s went out.

 

 

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