wizofozus

My dad had 2003 Ford Econoline with problems similar to yours, but not as bad. Dealer claimed they replaced the PCM a few times. Ford even called in the engineers (experts) claiming they for sure fixed the problem. Dad didn't even make it 10 minutes from the dealer after the dealer promised they fixed it for sure and the check engine light went on. Give them one more shot. Make sure you keep all your slips from the dealer from when you took it in. Sounds like you got a good shot at getting a new car through the lemon law. My Dad filed and won, after the Ford engineers could not fix it. The electrical problems it sounds like you have are very hard to fix. Dealer will likely never find the real problem. They likely never replaced the wiring harness since it's major work to replace it. Where as a PCM is a 5 minute repair.

Have them check the wiring harness. There's no way they could have that many bad PCM's in a row.

The headliner on my 07 awd SEL above the rear dome lamp keeps coming away from the ceiling. You can hear the rattle every time you go over any kind pf bump. They already fixed the trim ring on the sunroof. There are 2 brackets with velcro sticky pads that hold the ceiling by the dome lamp back there up. There about 8 inches or so to the left and right of the dome lamp. Dealer uses there useless glue. Rattle stops for about 2 months then comes unglued and starts rattling again. Think I'm going to get myself some good contact cement and fix it myself.