Thanks a lot autom8r for the info.
We went back and took the front strut assembly apart again to see if the damper was not connected properly.
I have attached a couple pictures of the setup once we got it apart. I don't think it was seated perfectly, I also don't know if we lost a couple bearings or if it's suppose to have a little bit of space in the ring. We greased it back up again and clamped it together tight and bolted it back to the strut, and released the springs back in place.
I took it for a test drive and the clicking/tapping metal sound that i was hearing over small bumps disappeared but then there was a pulsating clicking sound with rotation of the wheel, would come and go, started more so when turning wheel to the left. We thought it was CV joint, so we took wheel off again and cv boot to make sure everything was engaged well, we made sure it was jammed back in tight and engaged, then put wheel back on and it was drastically better but still has a little clicking when the wheel is turned hard to the left...scared to mess with it anymore! We probably played with it more then we should have consider our level of expertise...which is low!
Any thoughts or similar experiences? Could the CV become slight disengaged? It is fine to drive now, just a little click on hard turn...should I worry about it?