Well, picked up the car today. They had some mater techs come in and lots of on site techs look at the car. Conclusion: Everyone that sits in the front passenger seat is crazy that hears the sound as no one from Ford can hear it. So, just have to ignore it and but that stereo system to use I guess! I appreciate all the work that had gone into that door though! 5 trips to the dealer to try getting it fixed. One interesting thing is that they order "sonic ears" that they are willing to put on my car to listen for noises (similar to suspension ears). So...after new weather stripping, door adjusted, door adjusted again, taken all weather stripping off and put back on, and lubed up the seals...still there, I hope me and all my friends arn't crazy!