So new part in AT4Z-7251-D Can feels much smoother, the vibration and hum is gone! so that is a plus. I have the old PTU in my shop and will take it apart sometime... and take pics. I did turn the old PTU by the rear shaft and it was very hard to turn, and hung up in spots. I don't know if I can blame ford, It does say to check the fluid. I have a feeling if you did that this part would not fail, as long as the oil is there and good. Still super happy with the car overall!
Of note, the service guy said it comes with a 2 year unlimited millage warranty! so that's awesome, and he said yes it covers seals as well! So something to consider if you want to do it or have it done at a dealership. He also said all major Ford parts now come with that 2 year warranty.