Hi All,
thank you very much for your replies! It is indeed a PTU failure. Went to a local dealer, told him to check PTU. Found the same problem many people had, leaking fluid. I started to have a wired smell back in May. Told the dealer during oil change the smell problem. He said everything was fine. I should turn AC to internal so i don't get any smell. Last week it came to a point that the dealer (a different one) told me it got really close to break down on the road. He gave me a loaner car to drive for 4 days including a weekend. Now noise gone.
To Todd,
Just wondering why not issuing a recall since so many known problems with PTU. It is really embarrassing to drive a 2013 nice looking car with that noise. It made a very bad brand image for Ford. Friends will laugh to know a car with 40k making that kind of noise. It is also dangerous. Dealer told me gears could fly out of the PTU if on the highway.
In addition to PTU, I had another problem with this car. A wired rattling noise from B pillar. exactly the same with this post http://www.fordedgeforum.com/topic/17808-ive-got-a-rattle/. It is the rear pushpin for that plastic cover underneath. I went to a dealer 3 times and checked both doors on drivers' side. could not solve the problem. Went to another dealer to have a 2nd eye. Still could not find where it came from. Could you please, after seeing this post, issue a TSB at least, to notify your dealers of this known problem? This is really another embarrassing noise, kill the brand image instantly, make the car feel so cheap, even though it is a AWD SEL model.
I took so much time from my work to get the car fixed. Got so confused every time they told me they could not find the problem. I had to leave with it. It is a 13 model with less than 50k miles. This is my first time buying a Ford. Not a pleasant experience. Had high expectations.