…and went with the Moog brand control arm. The price was less than half of the Motorcrafts, and the limited remaining life of my Edge was also a decision factor. 11 winters’ worth of road salt... corrosion will kill this car before the miles do.
Speaking of corrosion, I had a worst-case scenario occur when doing this job. The forward arm-to-frame bolt attaches to a cage nut that is buried inside the subframe rail. When removing the bolt, the nut broke free of its cage, but stayed stuck to the bolt, and just spun around inside the rail. I had to cut an access hole in the bottom of the rail (about the size of a credit card), and pry the cage off, to get at the nut. The nut/bolt had so little clearance to the side of the rail that it was not possible to get a socket, box end, open end, vise gip, etc on to the nut. It had to be cut out and replaced with the only M14 hex nut that my hardware store had (which was probably grade 5 or 8, and not grade 10 like the bolt).
Next weekend’s project is what I could use some advice on. First, replace the temporary nut with a hex flange grade 10 nut. Then, drill and rivet a doubler plate to the bottom of the rail to replace what I cut out. I considered welding the plate instead, but that requires paying someone to do it, and makes for a much more difficult job if that plate ever has to be removed. However, I am open to being convinced otherwise. Or maybe there is a better idea that I am missing?