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TSB 22-2376 - 2019-2022 Edge & Nautilus - 2.7L EcoBoost - Cold Start Ticking-Tapping Or Rattle Type Noise


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Document download link... TSB 22-2376 - 2019-2022 Edge & Nautilus - 2.7L EcoBoost - Cold Start Ticking-Tapping Or Rattle Type Noise.pdf

  
 
TECHNICAL SERVICE BULLETIN
2.7L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise
22-2376
21 October 2022
 
 

Model:

Ford
2019-2022 Edge
Engine: 2.7L EcoBoost
Lincoln
2019-2022 Nautilus
Engine: 2.7L EcoBoost
 

 

Issue: Some 2019-2022 Edge/Nautilus vehicles equipped with a 2.7L EcoBoost engine may exhibit a ticking/tapping or rattle type noise from the top front cover area of the engine on initial start-up after a cold soak of 6 hours or more that may last for 2-5 seconds. This may be due to stuck internal components of the variable cam timing (VCT) unit. To correct the condition, follow the Service Procedure to replace the VCT units.

 

Action: Follow the Service Procedure to correct the condition on vehicles that meet all of the following criteria:

 

• 2019-2022 Edge/Nautilus

• 2.7L EcoBoost engine

• Customer symptom of ticking/tapping or rattle noise from the front cover area after a cold start

 

NOTE: Dealers should only order parts for customer vehicles that require repairs. Because of part constraints, dealers may experience situational short-term backorders on some parts. Customers should continue to drive vehicles while parts are on order.

 

Parts

All Vehicles - Required Parts

Service Part Number Quantity Description Unit of Issue Piece Quantity
CP9Z-6279-C 4 VCT Unit Bolts 1 4
FT4Z-6A340-A 1 Crankshaft Pulley Bolt 1 1
KU2Z-6731-A 1 Engine Oil Filter 1 1
JT4Z-6710-A 1 Oil Pan Press-In-Place Gasket 1 1
KT4Z-6710-A 1 Oil Pan Gasket 1 1
FT4Z-6626-A 1 Oil Pump Seal 1 1
FT4Z-6020-G 1 Coolant Pump Gasket 1 1
FT4Z-8507-C 1 Coolant Pump Seal 1 1
XW4Z-6700-B 1 Crankshaft Front Oil Seal 1 1
FT4Z-6020-K 1 Engine Front Cover Gasket 1 1 1
FT4Z-6020-H 1 Engine Front Cover Gasket 2 1 1
FT4Z-6020-J 1 Engine Front Cover Gasket 3 1 1
FT4Z-6020-A 1 Engine Front Cover Gasket 4 1 1
FT4Z-00815-C 1 Oil Gallery Seal 1 1
L1MZ-6256-A 2 VCT Unit - Intake 1 2
L1MZ-6C525-A 2 VCT Unit - Exhaust 1 2
BL3Z-9450-A 2 Catalytic Converter Gasket 1 2
FT4Z-6584-D 1 Left Valve Cover Gasket 1 1
FT4Z-6584-B 1 Right Valve Cover Gasket 1 1
FT4Z-6584-C 1 Left Valve Cover Gasket 1 1
FT4Z-6584-E 1 Right Valve Cover Gasket 1 1
1X4Z-9E936-AA 1 Throttle Body Gasket 1 1
DL3Z-19B596-B 1 A/C O-Ring Kit 1 1
DS7Z-19B596-A 1 A/C Gasket Kit 1 1
W712334-S440 2 Engine Mount Bracket-To-Engine Nuts 3 4
W717674-S439 1 Engine Mount-To-Frame Bolts 4 2
W710807-S442 1 Engine Mount-To-Frame Nut 4 1
W716457-S439 1 Subframe Bolts 4 2
W712458-S900 1 Exhaust Studs 4 4
W714265-S442 1 Catalytic Converter To Turbo Flange Nuts 4 4
VC-13DL-G As Needed Motorcraft® Yellow Prediluted Antifreeze/Coolant (All Markets Except Canada)    
CVC-13DL-G As Needed Motorcraft® Yellow Prediluted Antifreeze/Coolant (Canada Only)    
XO-5W30-Q1SP As Needed Motorcraft® SAE 5W-30 Synthetic Blend Motor Oil (All Markets Except Canada)    
CXO-5W30-LSP6 As Needed Motorcraft® SAE 5W-30 Super Premium Motor Oil (Canada Only)    
XL-2 As Needed Motorcraft® High Temperature Nickel Anti-Seize Lubricant    
ZC-37-A As Needed Motorcraft® Wheel and Tire Cleaner    
XL-1 As Needed Motorcraft® Penetrating and Lock Lubricant    
TA-26 As Needed Motorcraft® Threadlock 262    
YN-35 As Needed Motorcraft® R-1234yf Refrigerant PAG Oil    
TA-357 As Needed Motorcraft® High Performance Engine RTV Silicone    

 

Parts

Nautilus Only Parts

Service Part Number Quantity Description Unit of Issue Piece Quantity
W712961-S450B 1 Steering Shaft Coupler Bolt 4 1
F2GZ-3A130-A 1 Tie Rod Nut 4 2
W712503-S440 2 Stabilizer Bar Nuts 1 2
W520214-S440 1 Ball Joint Nut 2 2
W500545-S439 1 Ball Joint Stud 4 2
W717016-S439 1 Rearward Subframe Bolt 4 2

 

Parts

All Vehicles - Parts To Inspect And Replace Only If Necessary

Service Part Number Quantity Description Unit of Issue
FT4Z-6A832-C If Needed Oil Filter Housing And Stem 1
BR3Z-6C535-B If Needed Spark Plug Seals 1

 

Warranty Status: Eligible under provisions of New Vehicle Limited Warranty (NVLW)/Emissions Warranty/Service Part Warranty (SPW)/Special Service Part (SSP)/Extended Service Plan (ESP) coverage. Limits/policies/prior approvals are not altered by a TSB. NVLW/Emissions Warranty/SPW/SSP/ESP coverage limits are determined by the identified causal part and verified using the OASIS part coverage tool.

 

Labor Times

Description Operation No. Time
2019-2022 Edge AWD 2.7L EcoBoost, Nautilus FWD/AWD 2.7L EcoBoost: Replace All 4 VCT Units (Do Not Use With Any Other Labor Operations) 222376A 14.7 Hrs.

Repair/Claim Coding

Causal Part: 6C525
Condition Code: 42
 

Service Procedure

1. Replace all 4 VCT units. Refer to Workshop Manual (WSM), Section 303-01. Do not replace any additional VCT or engine timing-related components not included in the Part List.

(1). All the VCT solenoid and spark plug tube seals require inspection, but not all require replacement.

 

© 2022 Ford Motor Company

All rights reserved.

NOTE: The information in Technical Service Bulletins is intended for use by trained, professional technicians with the knowledge, tools, and equipment to do the job properly and safely. It informs these technicians of conditions that may occur on some vehicles, or provides information that could assist in proper vehicle service. The procedures should not be performed by "do-it-yourselfers". Do not assume that a condition described affects your car or truck. Contact a Ford or Lincoln dealership to determine whether the Bulletin applies to your vehicle. Warranty Policy and Extended Service Plan documentation determine Warranty and/or Extended Service Plan coverage unless stated otherwise in the TSB article. The information in this Technical Service Bulletin (TSB) was current at the time of printing. Ford Motor Company reserves the right to supersede this information with updates. The most recent information is available through Ford Motor Company's on-line technical resources.

 

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  • 1 month later...

I was wondering if this noise can be identified separately from other noises under the hood?  Such as the high pressure fuel pump and with the hood closed and an engine cover on top also. The only unusual noise I hear once in a while is a metallic sound when starting, more like a noise that would come from starter engagement? Basically just wondering if this is something that would definitely be noticeable and if there's any other factors involved such as mileage and age of vehicle.

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  • 4 weeks later...

I have a 22 ST with the 2.7.  I don't necessarily hear this tapping or rattle noise on start up, but I do think that the engine is a bit noisy when you are outside the vehicle with it running and standing in front of it.  It does seem to make a constant fast clicking noise all the time on mine.  I attributed this to fuel injection or something else "normal" as it runs smoothly to me.  It doesn't make any different noise the first 5 seconds than it does all the time.  I also wonder what the problem is if it only does it, as reported, for 2 to 5 seconds after it starts, is there really a problem?  Is it harming the engine?  

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